Stewart-MacDonaldEverything for building and repairing stringed instruments!
Your order cart Your order | Account | Saved list
Sign in
Email
800-848-2273, 9AM-6PM EST, M-F
Home Free catalog Quick order International Customer service

Home : Free Information : Repair tools, specialized : Quick Cauls

Quick Cauls




Email a friend

Updated 05/07









 Processing...







Classical guitar maker Thomas Humphrey shared this trick for clamping a classical bridge, and determining bracing alignment on cedar-topped instruments…

"When you're clamping the bridge on a classical guitar you must have a well-fit caul on the inside for the clamps to contact. Cedar tops in particular keep me on pins and needles because they're so fragile; they dent and ding easily, and excess clamping pressure can crush the wood fibers. Also, with cedar tops you can't use the old light bulb-inside-the box trick to see through the top to locate the braces (for making a caul) because cedar doesn't illuminate like spruce does. I use styrofoam to take an imprint of the top bracing before transferring it to a wooden caul.

 
"Make a caul from a piece of wood 7" to 9" long x 1-1/2" wide x 3/4" thick (or whatever goes in and out of the soundhole easily). Then double-stick tape a 1/8" to 1/4" thickness of styrofoam to the block. When the block's clamped lightly in place, the styrofoam takes an imprint of the bracing pattern. Remove the block and saw along the imprint marks, right into the wood. Remove the styrofoam, deepen your saw cuts to match the height of the braces, and chisel out the waste to make channels which fit over the bracing. Chamfer the sharp hard edges of the caul to keep them from denting the wood, and be sure that the caul matches the curve of the top and/or the bottom of the bridge if there is a curve."








Classical Guitar Bridge
Classical Guitar Bridge

Bridge Clamping Caul
Bridge Clamping Caul

3M Double-stick Tape
3M Double-stick Tape


Toll-free order line:   800-848-2273   9am-6pm Eastern Time, M-F



Your order | Your account | Trade Secrets E-mail Newsletter
Home | Free catalog | Catalog Quick Order | International | Customer service
Our guarantee | Shipping | Security & Privacy | Contact us
Site map | About Us | Employment
© Copyright 2014 Stewart-MacDonald
Your shopping is secure with VeriSign! Trusted Commerce