Dreadnought Guitar Kit

Downloadable assembly instructions for the Dreadnought Guitar Kit, including a recommended tool and supplies list.


IN THIS ARTICLE
• Recommended parts and tools
• Braces and side assembly
• Routing and binding
• Making a fretboard
• Finishing
• Final assembly and setup


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You are about to build a truly great guitar! We designed this acoustic kit with the small shop builder and a modest tool budget in mind, with the exception of a few specialty guitar making tools.

Please read these instructions before building your guitar. They were written to include all variations of our Dreadnought Acoustic Guitar Kit. Options include dovetail or bolt-on neck, and back and side woods of either mahogany or rosewood.

Throughout the assembly of the kit you'll need a flat workboard of 3/4" plywood approximately 24" long and 20" wide, big enough for your guitar's body assembly.




DOWNLOAD PDF
Download Dreadnought Guitar Kit Instructions
2MB

View instructions with Adobe Acrobat Reader 4.0 or higher.
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RECOMMENDED TOOLS AND SUPPLIES
This list is also provided in the PDF download, above.

The following tools and supplies are recommended to assemble your kit. Though all of these tools aren't necessary to build your kit, they make many assembly steps easier and more professional. Tools available here at Stewart-MacDonald are linked for more information.




Special lutherie tools

Tools for Building the Dreadnought Guitar Kit
Our experienced luthiers recommend right tools to make your build easier and more professional.


Clamps for Building an Acoustic Guitar Kit
Our experienced luthiers recommend the clammps you'll need to make your build easier and more professional.





Common tools and supplies


3/4" plywood workboard
24" x 20"

Titebond glue

Weld-On Cement

Super Glue
#10 Thin and #20 Medium

Glue brushes

Double-stick tape

Draftsman's tape (low tack)

Masking/binding tape
(high tack)

Rubber binding bands
(option to using binding tape)

Sandpaper
(80, 100, 150 and 220-grit)

Wax paper

White pencil

Felt-tip marker

Capo

Electric hand drill

Coping saw

Center punch or awl

1/2" Chisel

Mini-rasp set

.020" gauged saw

4mm Allen wrench

1/4"-diameter brad point bit (in #0023 set)

Peghole reamer, standard

Radius-sanding block, 16" radius

Clothespins (50)

Medium bar-style clamp (2)

X-Acto knife

Small carpenter's square

Feeler gauges




Tools for Binding Installation

You have a couple of different options to choose from depending on the tools you already own. If you plan on using a laminate trimmer or router for binding channels, we suggest our Binding Router Bit Set. It is our preferred method. If you plan on routing your binding channels with a Dremel tool, our Precision Router Set ships with everything you will need.




Finishing Materials
(for aerosol nitrocellulose lacquer finish)

Our easy-to-apply ColorTone Aerosol Finishing Kit is a great choice for the first-time instrument maker. It's everything you need to complete a basic finish, plus it includes very informative Guitar Finishing Step-By-Step book for free!.



Sandpaper/Finishing Paper

ColorTone Concentrated Liquid Stain — Tobacco Brown and Red Mahogany

ColorTone Grain Filler

Foam Polishing Pads (2 or 3) and electric hand drill

Naphtha solvent

Clean cotton gloves

Paint stripper

Masking supplies: brown paper, masking tape, cardboard and rubber balloon (or newspaper) for soundhole